3D Printing with Flexible Filament (TPU/TPE)

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Intro
Flexible filaments like TPU unlock phone cases, gaskets, and wheels—but they behave differently from rigid plastics. Here’s how to succeed with them.

Printer setup

  • Direct-drive extruder strongly recommended
  • Use slow speeds (~20–30 mm/s)
  • Disable retraction or keep it very short
  • Use a clean, smooth filament path

Slicer settings

  • 0.2 mm layer height, 2–3 walls, 20–30% infill
  • 210–230 °C nozzle / 40 °C bed
  • Cooling: 50–60%
  • Speed: slow and steady

Adhesion tips

  • PEI or textured build plates work well
  • Avoid glue—TPU can stick too hard

Common problems

  • Stringing — reduce temp, slow down
  • Under-extrusion — keep filament dry, slow speed
  • Clogs — ensure a smooth path and no sharp bends

Post-processing

  • Trim with sharp scissors or hobby knife
  • Can be sanded lightly; avoid heat guns

FAQ

Can Bowden printers handle TPU? Yes, with patience—use slow speeds and minimal retraction.

Is TPU strong? Yes—very tear-resistant and durable.

Wrap-up

Slow down and guide TPU carefully. With the right settings, you can produce flexible, functional parts reliably.

Thanks for reading! If you have any questions then please drop me a message using the contact form below

Dylan

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